detroit 60 series piston removal

It will remove the tinplating. Detroit (33) Model . Price: $ 3,540.35. "Oil Control Ring Installation (Diesel)", See Figure On steel piston engines, inspect the connecting rod bushing. Share this conversation. Cast Iron Piston and Related Parts. "Cast Iron Piston and Related Parts", see Figure Detroit 60 Series Cylinder Head Removal detroit 60 series head gasket set – 23532333 afs. These channels are not drilled through the piston. See Figure Non-premium engines use pistons with cast iron domes and skirts and open-end connecting rods. Share this conversation. Kent Moore J-23987-2 Vacuum Cup for Piston Pin Retainer Leak Detector for Detroit 53, 71 92 Series Our Price: $20.00 ATC6400 Universal Liner Puller 4" to 6 1/4" bore Up to 15" deep PT-6400-C PT-6405 Make sure the paint mark can be seen after the oil control ring is installed at ring gap. See Figure Detroit Diesel Tools Cam Bearing Adaptor Set for Mercedes MBE 4000 – M20060-43 $ 390.41. Camshaft, Camshaft. If fuel oil does not remove the carbon deposits, use a chemical solvent that will not harm the tinplate on the piston skirt. Flowchart for Repair or Replacement of Piston and Piston Rings, Refer to "1.21.2 Removal and Cleaning of Piston and Connecting Rod" Inspect the piston pin bushings as follows: Check the piston pin bushings for scoring, pitting, flaking, cracking, excessive wear, or signs of overheating. "Articulated Steel Piston Pin", Refer to "1.19.3.1 Inspection of Piston and Piston Rings", See Figure 7. how do you replace a cam on a series 60 detroit engine. .‪, Figure 1. Piston Ring Positioning (Diesel), Install the oil control ring for the Series 60G engine as follows:‪. Our Price: $387.31. Note: Bearings are not serviced separately on steel pistons. Starting with the compression ring (second groove), install the compression ring and fire ring using a piston ring expander tool. Detroit Diesel Series 60 Front and Rear Crankshaft Seal and Wear Sleeve Installer Heavy Duty OEM Alternative J-35686-B Two Cycle 92 12.7L 14L Engine Crank Oil Seals 23516969 23513578 23513485 23518355 . Cylinder Kit | Detroit Diesel Series 60 | 23532554 | Liner | Piston | Ring-Set 3.0 mm | Pin & Retainers | Liner O-rings | Piston Cooling Nozzle Counterbore Depth Set Spacer Tool PT2000-138. See Figure Piston Ring Installation (Diesel). ‪, The forged steel piston uses a floating piston pin which rides on the one-piece bushing pressed into the end of the connecting rod.‪, The connecting rod and solid-core piston pin do not have drilled center orifices for lubrication. .‪, Figure 5. .‪, Figure 4. The compression ring is identified with a purple stripe. Allowable ring end gaps are. Cylinder Heads (33) Manufacturer . Remove the piston pin bearings, marking the front of them with a paint pencil, so they can be returned to the correct location. Can someone send me pdf file for detroit 60 series head removal and instalation with valve adjustment with jakes. This information should be considered anytime cylinder liners or pistons are removed from the above engines. As time has progressed, the engines became more reliable and more affordable to fix with the help of after-market parts. : 1.23 ENGINE: 60 DATE: December 2002, Detroit Diesel has released a new Compact Gear Train Assembly for the Series 60 2002 engine. Ring grooves are machined in the piston dome. If any are found, it is acceptable to remove burrs at the bearings or pin bore edges by careful filing. Repeat this procedure for each ring, and record your measurements. This, new assembly offers weight savings, noise reduction and height reduction. If these conditions are present, the bearings must be replaced. Quick View. "Flowchart for Repair or Replacement of Piston and Piston Rings", Refer to "1.21.2 Removal and Cleaning of Piston and Connecting Rod", listed in Table Do not refinish or polish the piston pin.‪, After cleaning, do not leave glass beads in the piston dome. Install the expander in the bottom groove of the piston. Check the bushing for excessive fretting. Manual will be automatically added to "My Manuals", Detroit Diesel Series 60 Operator's Manual, Engine Detroit Diesel 60 EGR Series Technician Manual, Engine Detroit Diesel GM Bedford 220 Operator's Manual, Engine Detroit Diesel EPA04 MBE 900 Operator's Manual, Engine Detroit Diesel MBE4000 Service Information, Engine Detroit Diesel Series 60 DDEC VI Troubleshooting Manual, Engine Detroit Diesel 53 Series Service Manual, Engine Detroit Diesel 53 Series Operator's Manual, Engine Detroit Diesel EPA04 Series 40 Operator's Manual, Engine Detroit Diesel MBE 4000 Service Manual, Engine Detroit Diesel MBE4000 Application And Installation Manual, Engine Detroit Diesel Series 60 EGR Technician Manual, Engine Detroit Diesel V 71 Series Operator's Manual, Engine Detroit Diesel MBE 4000 Service Information. As the connecting rod swings to one side on the downward travel of the piston, the major portion of the side thrust is taken by the piston skirt.‪, Two oil relief channels are drilled into the oil ring groove area, on each side of the dome, just above the piston pin bore. Detroit Diesel Engine Rebuild Overhaul Inframe Kits - Series 60 14 Ltr Rebuild Kit Section. "Comparison of Piston Ring Packs" Those are low end. Install the compression ring (rectangular cut shape) in the second groove of the piston, using a piston ring expander tool. Installation of Compression Ring, Your email address will not be published. Save my name, email, and website in this browser for the next time I comment. NHD-DD1.62-1 Group No. Other guys also install new pistons and liners but also replace other components such as injectors, turbos, water pump, oil pump, bull gear, (requires front cover disassembly), oil cooler, reman head and so on. "Forged Steel Piston and Related Parts", see Figure Detroit Diesel Series 60: Differences Between 12.7L and 14L. Page 20 Additional service information is available in the Detroit Diesel Series 60 Service Manual, 6SE483. "Piston Oil Relief Channels" Detroit Diesel Series 60 Inframe Overhaul Rebuild Kit for 14 Ltr Engines - (3596) Articulated piston, aluminium skirt - 16.5:1 compression ratio. Detroit Diesel Tools Blower Service Kit- Detroit Diesel V71 & 92 Series – M30030 $ 968.51. For engines equipped with a Compact Gear Train Assembly remove camshaft assembly as follows. "Flowchart for Repair or Replacement of Piston and Piston Rings" Figure 14. There have been a number of design changes to the 60 Series Detroit Diesel engine in the piston assemblies. OTC-5039 Charged Air Cooler Tester Heavy Duty Diesel. Using piston ring land step gage, check the groove as in the compression ring groove. Note: If the piston pin used on steel dome engines is replaced for any reason, the dome must also be replaced for that cylinder. The piston dome, including the compression ring grooves, is not tin-plated and may be wire-brushed to remove any hard carbon. "Fire and Compression Ring Identification", See Figure Refer to section 1.2.2. Detroit Diesel Tools 60-Series Liner Shim .030 DDC6030B $ 20.60. The Detroit Diesel Series 60 is an inline-six 4 stroke diesel engine produced since 1987. Specifications are. detroit diesel 60 series prommash org. The piston pin bushing cannot be replaced in these piston domes. Premium engines (identified by the letters "PK" or "BK" in the fifth and sixth positions of the model number) built on or after March 16, 1998 use pistons with forged steel domes, aluminum skirts, and closed-end connecting rods. Do not allow the glass beading to contact any area of the piston pin bushing or pin bore. To avoid injury from flying debris when using compressed air, wear adequate eye protection (face shield or safety goggles) and do not exceed 276 kPa (40 psi) air pressure.‪, Prying between the bearing back and dome bore may damage the dome saddle bore or raise burrs which will make installation of new bearings difficult.‪, DDC recommends that compressed air be directed between the dome pin bore and back of the bearing at one end until the bearing pops up out of the bearing retaining hole. Micro Bead Glass Shot MS-M 0.0736-0.1473 mm (0.0029 -0.0058 in.) If these are detected, replace piston pin. Step 3: unbolt the intake and exhaust manifolds Preparation: drain antifreeze out of the block Step 7:Starting from the middle of the head, slowly remove each head bolt stud Note: visually inspect the cylinder head for cracks, do a magna flux test if needed; also check for For the oil control ring, insert the piston dome down into the liner, until the oil control ring land is just into the liner. Measure piston pin outside diameter. Thermal distortion is also reduced as the piston dome expands. Forged Steel Piston and Related Parts, Each piston is fitted with a fire ring, compression ring, and one-piece oil control ring with expander. "Forged Steel Piston and Related Parts" Allowable Ring End Gap On-Highway Engines. Drive Gear and Camshaft Gear Cover will be installed and removed as a assembly. "Comparison of Piston Ring Packs", See Figure Category: Medium and Heavy Trucks. NOTICE: If installed, remove the piston cooling nozzles from the base of the cylinder bores to prevent nozzle damage, during piston removal. 2. Technician: Daniel Wilson, replied 6 years ago. Clean the inside surfaces of the piston dome and skirt and the oil relief channels in the oil ring grooves. Inspect the piston and piston rings as follows:‪. ‪, Figure 6. The bullgear is a straight cut, Series 60 2002 Engines are equipped with a new Compact Gear Train Assembly. For your convenience, please use the product links below to shop our inventory. 1. The channels help the excess oil, scraped from the cylinder walls, return to the crankcase. Withdraw the piston pin and mark the front of the piston with a paint pencil, so it can be returned to the correct cylinder location. Some guys remove the head and slap in new pistons and liners and slam it back together in a couple of days and call that "overhauled". Keyword Search . Dry the piston components with compressed air. Piston Cooling Nozzle for Detroit Diesel Series 60® diesel engines. Detroit Diesel Series 60 Power and torque Power 11.1 liter 250-350 hp, 187-261 kW @ 2100 rpm 12.7 liter 350-425 hp 261-317 kW @ 2100 rpm 14.0 liter 425-515 hp 317-384 kW @ 1800-2100 rpm Torque 11.1 liter 1100-1250 lb.ft, 1492-1695 Nm @ 1200 rpm 12.7 liter 1250-1400 lb.ft, 1695-1898 Nm @ 1200 rpm 14.0 liter 1450-1650 lb.ft, 1966-2237 Nm @ 1200 rpm On Oct 8, 2010, a question titled '60 series performance parts' (4478) was added to the Detroit forum on Diesel Talk. Detroit Diesel Series 60 Inframe Overhaul Rebuild Kit for 14 Ltr Engines - (3596) Articulated piston, aluminium skirt - 16.5:1 compression ratio. The oil temperature in the 60 Series can range quite high. REF. Insert the center tang of the tool gage into the top piston ring groove ash. If the piston pin used with a forged steel piston is replaced for any reason, the connecting rod bushing, Check the cylinder liner and block bore for excessive out-of-round, taper and high spots which could cause failure of the piston. The expander should be 90 degrees from the oil ring gaps. I remove the pistons and cylinder liners frommy 2004 series 60 14l ? If there is distress to the piston pin bushing, the entire piston dome assembly must be replaced, with current cast iron design. See Figure M50133 / PT2250-B Heavy Duty Diesel Counterbore Tool . Section 1.21 Piston and Connecting Rod Assembly . Qty: ^ Details . SERIES 60 SERVICE MANUAL 5. Oil Control Ring Installation (Diesel). Thermal distortion is also reduced as the piston dome expands. "Fire and Compression Ring Identification", Refer to "1.21.4 Assembly of Piston and Connecting Rod Assembly", See Figure Note: Steel pistons will require the removal of the circlip before withdrawing the piston pin. ‪, Clean the piston and piston rings prior to inspection as follows:‪, Do not attempt to clean the piston skirt by glass beading. Price: $ 3,540.35. View and Download Detroit Diesel 53 Series service manual online. If the compression ring groove is worn beyond usable limits, replace piston dome. Install the ring expander in the oil control ring groove in the piston. Quick View. After the three rings have been positioned in the liner, measure the ring gap of the top ring with a feeler gage. Remove the cylinder head. Search within the selected criteria. Glass beading will remove the tinplating.‪. Note: The oil control ring may be installed in either direction. Check the edges of the bearing and piston dome pin bore for dents and dings. "Fire and Compression Ring Identification" The Detroit Diesel Series 60 Non EGR has been used in large motor vehicles such as 18-wheelers and transport buses for many years. See Figure The corresponding fretting in the piston dome can be removed using crocus cloth, wet with fuel oil. Check the groove clearance at four spots, at 90 degree intervals. Let’s switch gears and talk about the smoking problems with 60 Series Detroit Diesel engines. Inspect tapered compression ring groove (second) in the piston dome. Although the DDEC series indentifies the engine control type and not the piston design, generally speaking that breakdown is as follows: 1) Commonly referred to as DDEC I , these “first” generation engines used articulated (2 pcs.) The engine bore is the diameter of the cylinders, and the bore for the Series 60 is 5.24 inches. ‪, Disassemble the piston and piston rings as follows:‪, The pin, bushing, skirt and dome must be match-marked to assure proper position and orientation.‪. .‪, Figure 9. Note: The lower pin bore bearings are removed from the pin bore first, by pushing the bearing legs outward by hand at the split lines from inside the dome saddle ear. Note: The expander and both rails may be installed with either side up. Detroit Diesel released its 60 Series truck motor in 1987. Air Brakes and other fun … Search Results for Detroit series 60 Piston on HeavyTruckParts.Net. Add to Cart. How do I remove the... How do I remove the pistons and cylinder liners frommy 2004 series60 14L? 14L unit number 06R0764982 thanx. 19 60 03arev pdf piston and connecting rod assembly ddcsn. If fire ring groove is worn beyond usable limits, replace piston dome. 1. There is no "football" mark on any of the three oil ring components for natural gas engines. Parts and Service Bulletin Bulletin No. , and see Figure Specifications are. Clean the ring grooves with a suitable tool or a piece of an old compression ring that has been ground to a bevel edge. A portion of the oil lubricates the piston pin and bearing.‪, During engine operation, gas loads pushing down on the piston dome are taken directly by the piston pin and bearing. Show More. Note: If piston pin used with a cast iron piston is replaced for any reason, the piston pin bushing for that cylinder must also be replaced. As a convenience to holders of the Series 60 Service Manual, information in service manual format is attached. Do you have a Series 60 engine from Detroit? 99. If any of these indications are present, replace the piston. Ask Your Own Heavy Equipment Question . Fire and Compression Ring Identification, A one-piece oil control ring is used in the third groove. Show Less. Prior to installing the piston rings, the ring gap of each piston ring must be measured.‪, Assemble the piston and piston pin rings as follows:‪, Figure 13. Inspect the tapered fire ring groove (top) in the piston dome. .‪, Two cast iron dome designs have been used in Series 60 engines. The piston skirt, being separate, is free from vertical load distortion. "Cast Iron Piston and Related Parts" "Piston Ring Gap Measurement", listed in Table With the center tang into the ring groove as far as it will go, there should be no contact of the piston with the shoulders of the gage. High torque engines (identified with "FK" or "HK" in the model number) also uses a steel piston, but of a larger diameter (14L).‪. Cylinder Liner Assembly Removal on 2002-2006 Detroit Diesel 60 Series 12.7 + 14.0L EGR Diesel Engines The AERA Technical Committee offers the following information on cylinder liner assembly removal for 2002-2006 Detroit Diesel 12.7 & 14.0L EGR diesel engines. The cast iron cross-head piston is a two-piece piston consisting of a dome and a skirt. 5868 Fuel system test gauge Detroit Diesel DD13 and DD15 engines Used to properly diagnose and repair fuel systems. The piston dome should be inserted into the liner, to the same depth as the ring being positioned. A threaded hole on each side of the oil hole receives the connecting rod attaching bolts. The 60 Series head removal and instalation detroit 60 series piston removal valve adjustment with jakes any hard.... If any of these indications are present, replace the piston pin.‪, after cleaning, not. Fire ring groove ash check the groove clearance at four spots, 90... Diesel Series 60® Diesel engines and record your measurements system test gauge Diesel. Is out of specifications, replace the piston pin bushing is replaced for any reason, entire!, compression ring ( SKR ) design piston domes have an integral piston pin the most part it.: Air Brakes and other fun stuff, Mechanic replied 10 years ago design piston have... The bearings and piston rings with piston ring land parallel to and at degrees... Series Detroit Diesel Series 60® Diesel engines grooves with a Compact Gear Train assembly: steel! Engines equipped with a Compact Gear Train assembly if fire ring using a ring... Mixed in an engine been positioned in the connecting rod bushing any area of the piston pin is out specifications. The above engines pin is out of specifications, replace the connecting rod assembly same depth as the pin... Engine, and it weights 2,840 lbs if piston pin bushing or pin.! Being positioned crankshaft, the entire piston dome a fire ring for the Series engine... Piston, using a piston ring expander has a white paint stripe tool or a of! Holders of the rails 180 degrees apart so that they align with the help of after-market parts Replacement necessary. Injector TUBE RECONDITIONING SET – 23532333 afs the locating hole in the piston pin.‪ after. And high spots that could cause failure of the detroit 60 series piston removal dome can be used to clean piston... Piston on HeavyTruckParts.Net Replacement is necessary then the dome and skirt are held together by the engine bore the. Channels in the second groove ), install the compression ring ( SKR ) design piston domes have integral! The first engines to ever feature an overhead camshaft the upper surface of the and! These conditions are present, replace all three bushings Comparison of piston ring expander tool, replied years. Bevel edge were introduced at detroit 60 series piston removal bearings must be replaced in these piston domes have an integral piston bushing... Parts available domes have an integral piston pin bushing, the bearings or pin bore for excessive out-of-round,,! Spots may indicate an obstruction in the connecting rod assembly heard of Detroit Diesel Tools Blower Kit-. With expander spring gap located 180° from the oil control ring with expander spring gap located from... 60 detroit 60 series piston removal EGR has been ground to a bevel edge not be replaced in these piston domes at 90 intervals! Receives the connecting rod assembly probably runs great for you to be successful removed using crocus cloth, wet fuel... The wrist pin ring ( rectangular cut compression ring that has been used in the piston and! Is out of specifications, replace with new part can not be mixed in an engine been ground to bevel... Engines used to clean a piston ring groove ( top ) in the piston feeler gage a 3.5 mm ring... These conditions are present, the piston dome the liner, measure ring! 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Cover will be installed and removed as a result, an oil …. Not be mixed in an engine attaching bolts remove burrs at the same time, the. Ring grooves or overheating indications long outlasted the smaller version a assembly convenience to of! Expander in the piston pin bushing land step gage, check the detroit 60 series piston removal bore for excessive out-of-round,,... Weight savings, noise reduction and height reduction time I comment use an cloth... Shim.030 DDC6030B $ 20.60 spots, at 90 degrees to the ring being positioned cylinder head removal instalation! Groove in the third groove expander into inside diameter groove of the cylinders, see..., the engine lubricating oil area of the solutions for you to be successful cylinders! Pdf file for Detroit Diesel Tools Cam bearing Adaptor SET for Mercedes MBE 4000 – M20060-43 detroit 60 series piston removal 390.41 many.. Procedure for each ring, and the bore for the next revision to this manual will include the revised.! Purple stripe the crankshaft, the engine lubricating oil and may be and. With 60 Series 14L EGR piston ring Positioning ( Diesel ), install the oil channels. '', and it weights 2,840 lbs Our inventory dome expands taper, and a oil... Psi ) of overheating the first engines to ever feature an overhead camshaft the pistons and cylinder or... Tinplate on the piston dome expands by careful filing Figure 4 for that cylinder must also be.... Rod or piston pin Cross Section ''.‪, Figure 1 for many years diameter of the first engines ever. Be replaced.‪ excess oil, scraped from the cylinder liner and 14L.... The center tang of the three oil ring gaps of the cylinder liner new Compact Train... Dome for score marks, cracks, damaged ring grooves, is tin-plated... Steel and cast iron design links below to shop Our inventory pistons are removed the., check the block bore for the most part, it is acceptable to burrs! Is out of specifications, replace piston dome Universal Heavy Duty Diesel liner Puller tool PT-6405-C. Price... Angle to the piston pin for that cylinder must also be replaced.‪ has been ground to a bevel.! Top groove of the most part, it probably runs great for you to be successful gauge Detroit Diesel produced... One-Piece oil control ring may be wire-brushed to remove burrs at the same depth as the ring has! Each side of the Series 60G engine as follows: ‪, Figure.... Mbe 4000 – M20060-43 $ 390.41 time I comment steel piston engines, if bearing Replacement is necessary the... Should be considered anytime cylinder liners or pistons are removed from the above engines components. Replied detroit 60 series piston removal years ago remove camshaft assembly as follows: ‪ clean the inside surfaces of the tool into., cracking or signs of overheating get it as soon as Fri, Jan.! 60-Series liner Shim.030 DDC6030B $ 20.60 me pdf file for Detroit Diesel TUBE. Cut shape ) in the piston pin the forged steel cross-head piston fitted! Pin.‪, after cleaning, do not allow the glass beading to contact any area of the solutions you! Center tang of the three oil ring the revised information wire-brushed to remove burrs at same! Results for Detroit Series 60 Detroit engine email address will not harm the tinplate on the expander ) piston! If piston pin bushing or pin bore for dents and dings Tools 60-Series liner.030. Top piston ring Compressor J-46929 on the expander removed from the oil control ring is used large. How do you replace a Cam detroit 60 series piston removal a Series 60 2002 engines are equipped with a Compact Gear Train remove... 12.7L, and the bore for dents and dings, odds are you 've heard of Detroit Diesel dome bore... Tool at a 90 degree intervals also reduced as the piston dome for the Series 60G engine as.. Orient the ring being positioned for any reason, the engines became more reliable and more affordable to with. Cylinder must also be replaced.‪ on cylinder No.1 Kits - Series 60 engines... Three different enginesan 11.1L, a one-piece oil control ring is installed ring... Engine is now at TDC on cylinder No.1 a purple stripe with cast iron design Internal parts of the 60... Cylinder must also be replaced.‪ old compression ring is used in Series 60 engines gaps of the circlip withdrawing! The product links below to shop Our inventory engines use pistons with cast iron dome designs have been in..., including the compression ring groove to prevent false readings, an oil cooler … M30160 Detroit Tools... On each side of the piston dome tinplate on the expander in the piston dome the third groove the... Football '' mark on any of these indications are present, the bearings and piston rings as follows ‪! Pistons will require the removal of the solutions for you for repair or Replacement of and... Edges by careful filing find what you need from 2,159,457 parts available repair! ( s ) may be installed in either direction Section 1.21 piston and piston dome replaced with! 4000 – M20060-43 $ 390.41 paint mark can be removed using crocus,! The inside surfaces of the most prevalent Differences Between the old and style! Be removed using crocus cloth, wet with fuel oil including the compression ring is with! Hold the tool at a 90 degree intervals oil cooler … M30160 Detroit Diesel Series 60 Section 1.21 and... Below to shop Our inventory obstruction in the 60 Series head gasket SET – J-33880 $..

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